产品介绍
本产线采用挤出、复合一体化连续生产工艺。先将 PE 或 PP 原料送入高效挤出机,完成充分熔融塑化;熔融物料经由精密模头挤出,形成厚薄均匀的薄膜。
与此同时,无纺布基材经放卷输送至复合工位。在复合单元内,挤出成型的热塑性薄膜在精准控温、控压条件下均匀淋覆贴合于无纺布表面,形成复合卷材。
复合完成后,卷材依次经过冷却定型、在线测厚、切边、收卷工序。整条生产线搭载智能控制系统,可实时监测并调节挤出温度、复合压力、生产线速度等核心参数,保障成品质量稳定统一。
设备特点
双原料适配:可兼容 PE、PP 两种原料,灵活匹配不同产品的性能指标与生产成本需求。
精准淋膜工艺:配备高精度模头与复合单元,熔融热塑性物料可均匀淋覆于无纺布表面,淋膜厚度精准可控。
智能流程管控:搭载 PLC 控制系统与触摸屏人机界面,实时监测并调节挤出温度、复合压力、生产线速度等参数,实现全流程精准管控。
生产效率优异:高速稳定连续运行,大幅提升无纺布复合加工产能。
设备运行稳定耐用:整机采用高品质挤出机配件、轴承及电控元器件,运行平稳、故障率低,设备使用寿命更长。
复合性能可定制:可调整淋膜厚度与各项工艺参数,按需定制复合材料性能,强化防水、透气等特定效果。
技术参数
| 型号 | 外形尺寸(米) | 功率 (kw) | 最大加工宽度(毫米) | 加工速度(米 / 分钟) |
| ZT-PCF1600 | 18*7*3 | 50 | 1600 | 50-100 |
| ZT-PCF1800 | 18*8*3 | 65 | 1800 | 50-100 |
| ZT-PCF2000 | 18*9*3 | 80 | 2000 | 50-100 |
| ZT-PCF2200 | 18*10*3 | 95 | 2200 | 50-100 |
Application
The composite materials produced by this line have extensive applications in:
Medical Protective Materials: Used to make surgical gowns, bed sheets, isolation gowns, etc. The PE-laminated non-woven fabric composite has waterproof, breathable, and antibacterial properties, providing effective protection for medical personnel and patients.
Sanitary Products: Applied in the production of backsheets for diapers and sanitary napkins. Through breathable film composite technology, it achieves high water absorption and breathability, ensuring user comfort.
Hygiene & Cleaning: Utilized in the manufacturing of wet wipe substrates and disposable cleaning cloths, benefiting from the composite material's softness, water absorption, and durability.
Industrial Protection: Used as protective clothing and covers for industrial workers, offering protection against dust, water, and light chemicals.
